Bourbon country to the shadow of Mount Etna is not a journey anyone completes on a single ticket, and that's precisely why routing strategy matters more than airline preference when booking business class from Louisville to Catania. There is no nonstop option from SDF, so every itinerary funnels through a major hub before a second connection into Sicily — and the fact worth remembering is this: Delta, ITA Airways (Codeshare partner Alitalia's successor, AZ), and Lufthansa collectively offer the most sensible combinations, typically routing through Atlanta or JFK for Delta, Rome for ITA, or Frankfurt and Munich for Lufthansa. My preference after years of testing this corridor is the Lufthansa option connecting through Frankfurt, where the Allegris cabin — when you can secure it on the transatlantic leg — offers sliding privacy doors and a genuinely restful flat bed, a meaningful upgrade over the airline's older business seats still flying on some routes.
ITA Airways deserves a closer look too, particularly for travelers who prioritize the Italian arrival experience. Connecting through Rome Fiumicino puts you in ITA's home turf, and their A330 business class — with lie-flat seats in a 1-2-1 configuration — pairs nicely with the short Rome-to-Catania hop that follows. My insider tip: build in at least a 2.5-hour connection in Fiumicino if you're transferring from a long-haul arrival, since immigration and the transfer to domestic gates can eat time unpredictably during peak summer months, especially July and August when Catania becomes a magnet for both tourists and diaspora Italians returning home.
Seasonally, April, May, September, and October are the sweet spots — shoulder months when Sicily's weather is glorious, crowds thin, and business class award space opens up more generously across all three carriers. Given the route's complexity and the volatility of connecting fares through Atlanta, Rome, or Frankfurt, I'd strongly recommend setting up automated fare tracking rather than manually checking, since premium cabin pricing on this itinerary can shift quickly with little warning.