There's a particular satisfaction in routing yourself through exactly the right European gateway when Sicily is the endpoint, and after years of piecing together this itinerary, I can say definitively: business class from Tucson to Palermo requires a strategic connection, since no carrier offers anything close to nonstop service across this distance. The most reliable path involves Delta from Tucson to a hub like Atlanta or JFK, then a transatlantic hop on a Delta One product—think the reverse-herringbone suites on their 767s or A330s—into a European gateway, followed by a partner or separate ticket down to Palermo. Alternatively, Lufthansa routes travelers through Frankfurt or Munich, where their long-haul business class (increasingly featuring the new Allegris seat on select aircraft) connects smoothly to intra-European hops operated by Lufthansa mainline or partner carriers into PMO. ITA Airways, as Italy's flag carrier, offers a compelling option too, particularly if you can connect through Rome Fiumicino, where their business class product on A330s and A350s feels distinctly Italian in service style and catering.
My own preference after multiple iterations of this journey is routing via Rome rather than Frankfurt or Munich when possible—Fiumicino's connections to Palermo run frequently throughout the day, and ITA's shorthaul business cabin, while modest, gets you into Sicily relaxed rather than rushed. One insider trick: book the Rome-Palermo segment with enough buffer (90+ minutes) because Fiumicino's non-Schengen to Schengen transfer, even for connecting business passengers, can eat time unexpectedly during peak summer months.
Shoulder seasons—April, May, September, and October—consistently offer the best combination of fare value and pleasant Sicilian weather, avoiding both winter's sparse schedules and August's inflated demand. Given how fragmented and dynamic pricing on this particular US-to-Sicily corridor tends to be, setting up automated fare alerts is genuinely the smartest way to catch a premium seat before it disappears.