Sicily rarely announces itself with a nonstop widebody, and that reality shapes every decision you'll make routing there in a lie-flat seat. There is no direct service between Newark and Palermo, so business class from Newark to Palermo always means a connection through one of three European gateways: Rome or Milan via ITA Airways, Frankfurt or Munich via Lufthansa, or Paris via Air France. Total journey time, including the connection, typically runs close to 10 hours of actual flying, and each carrier funnels you onto a regional jet or turboprop-replacement A220 for the short Palermo hop, so don't expect lie-flat comfort on that final leg—it's the transatlantic segment where the real product shines.
ITA Airways deploys its A330neo on Newark–Rome, with a business cabin featuring direct-aisle-access herringbone seats that feel like a genuine upgrade from Alitalia's old fleet, and Rome Fiumicino's relatively short connection times to Palermo make it my preferred routing when schedules align. Lufthansa's option through Frankfurt or Munich increasingly features the new Allegris business seat on select 787 and A350 rotations, though older 747-8 and A340 configurations still appear on this corridor, so it's worth checking your aircraft type before booking if seat privacy matters to you. Air France routes through Paris CDG on their A350 or 777, with the reverse-herringbone Business seat being a dependable, if unspectacular, choice—CDG's Terminal 2E connections to intra-European flights are efficient but require alert gate-watching given the terminal's sprawl.
My own experience booking this corridor repeatedly has taught me one thing locals rarely mention: flying into Palermo on the last flight of the day, rather than a tight morning connection, dramatically reduces misconnect risk, since Sicilian airport ground handling can be unpredictable in high season. April, May, September, and October remain the sweet spot for both weather and fares, avoiding August's chaos and winter's thin schedules. Given how much these fares fluctuate week to week across three different alliances, setting up automated fare alerts is the smartest way to catch a premium-cabin deal before it disappears.