Santorini's absurd cliffside sunsets have a way of making a grueling travel day evaporate from memory, but the routing still matters enormously if you're doing this right. There is no nonstop option: business class from Philadelphia to Santorini requires a connection, and after dozens of iterations of this itinerary I've settled on two reliable strategies. The first is routing through London on British Airways, where PHL's nonstop to Heathrow puts you into Club Suite — BA's fully enclosed, door-equipped seat rolled out across their long-haul fleet — before a short connection onward to JTR via a partner or BA's seasonal Athens-Santorini hop. The second is via Frankfurt or Munich on Lufthansa, where you'll want to seek out their Allegris cabin on the transatlantic leg if your aircraft has been upgraded to it, since Lufthansa's rollout remains uneven and older 747-8 or A340 business seats are noticeably less private.
Aegean Airlines (A3) rarely operates the transatlantic segment itself but becomes essential for the final hop into JTR, and their short-haul business class — usually a blocked middle seat with enhanced service on A320-family aircraft — is a pleasant, low-key finish to a long day. My insider tip: fly into Athens with enough buffer to clear immigration and recheck bags, then book the Aegean flight to Santorini in the early afternoon rather than morning, since JTR's single-runway airport gets congested with charter traffic and afternoon Aegean departures see fewer cascading delays. Arrival into Santorini itself is refreshingly simple — it's a small airport, and business class passengers on Aegean get priority baggage handling that actually works.
Shoulder season — April, May, September, and October — offers the best combination of manageable Aegean heat, thinner tourist crowds, and softer business class fares on both the BA and Lufthansa routings, since airlines price this as a leisure-heavy route with real seasonality. Given how much fares swing week to week on these connections, setting up automated fare alerts for the Philadelphia-Santorini corridor is the smartest way to catch a premium-cabin deal before it disappears.