There's no glamorous nonstop shortcut to the Ionian, and that's precisely what makes booking business class from Portland to Zakynthos a route worth understanding rather than simply searching for on a whim. With no direct service anywhere close, every itinerary from PDX funnels through at least one major European or transatlantic hub before a final short hop into ZTH's compact seasonal airport, and total routing typically runs near 13.5 hours of actual flying time once you strip out connections. The most reliable business class routing pairs a transatlantic segment on Lufthansa or British Airways with an onward flight operated by Aegean, since Aegean itself doesn't fly widely-recognized long-haul business hard products but delivers a comfortable, well-catered regional business cabin on its A320-family aircraft into Zakynthos during the April-through-October window when ZTH sees meaningful commercial traffic.
My preferred build has been routing via Frankfurt or Munich on Lufthansa, where the airline's Allegris business suites are gradually rolling out on select 787 and A350 aircraft — worth checking your specific aircraft assignment before booking, since older 747-8 or A340 business configurations still fly plenty of the Portland-Frankfurt pairing. British Airways via London offers Club Suite with direct aisle access on most Portland-Heathrow equipment, and Heathrow's T5 makes for a smoother onward connection to Athens or directly toward the Ionian than Frankfurt's more sprawling terminal layout. From either Athens or a direct Aegean connection, the final leg into Zakynthos is short and scenic, and I'd always recommend a minimum two-hour connection window in Athens during peak July-August charter season, when GA's apron gets congested.
The insider move here is booking the transatlantic long-haul segment and the Aegean short-haul separately when award availability is tight, since mixed-carrier itineraries often unlock space that a single search engine won't surface. Shoulder-season months — April, May, September, and October — consistently offer the best combination of business class award availability and fewer crowds in Zakynthos itself. Given how much fare volatility exists across three carriers and multiple routings, setting up dedicated fare alerts for this specific city pair is the smartest way to catch the rare premium-cabin deal before it disappears.