Santorini's tiny airport, with its short runway and seasonal chaos, has never accommodated widebody aircraft from the US, which means there's no nonstop option—every itinerary in business class from Chicago to Santorini requires a connection through a major European hub. In practical terms, that means routing through Munich or Frankfurt on Lufthansa, London Heathrow on British Airways, or Athens on Aegean, with the final hop to JTR typically flown on a narrowbody with recliner-style business seating rather than a lie-flat product. The long-haul leg is where the real value lives: Lufthansa's Allegris business class, now rolling out on select 787 and A350 routes from ORD, offers configurable suites with sliding doors on certain aircraft, while British Airways flies its Club Suite—complete with direct aisle access and a proper door—on many transatlantic frames out of Chicago to London. Total journey time hovers around 12.5 hours in the air, though with connections you should budget closer to 15-17 hours door to door.
My own preference after years working this corridor is the Munich connection on Lufthansa, since MUC's transfer process is famously efficient and the lounge network there beats a rushed dash through Heathrow's T5 during peak summer congestion. If you're routing through London, build in at least two hours of connection time in July and August, when BA's schedule gets squeezed by holiday traffic. One insider trick: book the final Athens–Santorini segment as a separate ticket on Aegean when award space on the through-fare disappears—Aegean often releases short-haul business seats independently of the long-haul inventory, unlocking availability that doesn't show on the main itinerary search.
Shoulder season—April, May, September, and October—consistently delivers the strongest business class value on this route, avoiding both the ferocious summer demand and Santorini's near-dormant winter schedule. Given how erratically premium fares fluctuate on this connection-dependent route, setting up automated fare alerts is the smartest way to catch a favorable pricing window before it closes.