Zakynthos remains one of the last great under-the-radar Ionian escapes, which is precisely why the routing puzzle matters so much to seasoned travelers. There is no nonstop option: business class from Las Vegas to Zakynthos requires a strategic connection through Europe, and after dozens of itineraries on this corridor, I've found the Munich or Frankfurt handoff via Lufthansa consistently outperforms London routings through British Airways, largely because Athens-bound feeder flights from German hubs sync better with the seasonal ATH-ZTH hop that most itineraries ultimately require. Total journey time runs close to 12.5 hours of air time, but plan for 15-18 hours door-to-door once you factor in the connection and the final regional leg into Zakynthos's small airport, which has no jet bridges and limited business lounge infrastructure — so treat your last connecting hub as your real arrival experience.
My preferred build is Las Vegas to Frankfurt or Munich on Lufthansa, ideally catching one of the carrier's Allegris-configured 787s or A350s where available, with their newly redesigned suites offering proper doors and a noticeably more private feel than the older business cabins still flying many transatlantic frames. From there, a same-alliance connection via Aegean Airlines (A3) down to Athens and onward to Zakynthos rounds things out nicely, since Aegean's short-haul business product, while modest, includes blocked middle seats and a genuinely good Greek onboard catering spread. British Airways via London Heathrow Terminal 5 works too, particularly if you can secure Club Suite with its direct-aisle access, but I've found connection times to Athens less forgiving than the German hubs.
April, May, September, and October remain the sweet spot — shoulder season pricing without sacrificing Ionian sunshine, and noticeably lighter Athens airport crowds. One tip rarely mentioned: booking the Aegean domestic leg as a separate through-fare on the same PNR often unlocks better seat selection than letting Lufthansa's system auto-assign it. Given how sharply fares fluctuate on this multi-carrier build, setting up dedicated alerts to track pricing shifts across Lufthansa, Aegean, and British Airways is the smartest move before committing to dates.